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The manufacturing jobs deficit: Which states across the U.S. are struggling the most to fill vacant roles?

Manufacturer employee facing jobs deficit in the united states

The manufacturing labor shortage is a persistent problem for businesses across the U.S., with new data shining light on the difficulty manufacturers face in meeting the increased demand for skilled workers.

The state of employment in the manufacturing industry has been turbulent over recent years, affecting not only large enterprises but small and medium businesses alike.

During the early days of the COVID-19 pandemic, around 1.4 million manufacturing jobs were lost, but as the industry has moved toward full recovery, the demand for workers has increased at such a rate that a potential labor crisis is on the horizon.

According to a study by the Manufacturing Institute (MI), by 2030, manufacturers will need to fill an extra four million jobs - over half of which (2.1 million) they predict may go unfilled.

The state of play varies across the nation, with the number of opportunities available for skilled workers shifting drastically at a state level, as well as across different job specialisms.

At ECI Software Solutions, we have crunched the numbers to determine the states where manufacturing workers are most in demand - and which locations are oversubscribed.

We searched for 20 of the most popular jobs within the manufacturing sector, before cross-referencing LinkedIn data on the jobs available for the roles in each state, with the number of people searching to apply for these jobs.

The manufacturing jobs deficit index shows which states across the U.S. are struggling to fill vacant roles, and how manufacturing software can help address labor shortages in the states that need it most.

What are the top manufacturing jobs in the U.S.?

The manufacturing sector is home to a wide variety of roles, each playing a vital part in the production of goods and materials. Having a diverse array of job roles available allows manufacturing firms to adapt more readily to technological challenges as the landscape evolves.

It also means that companies are more resilient to change and innovation, having the manpower to drive growth, achieve customer demands, and meet targets in the manufacturing sector. Without enough people in manufacturing roles across the U.S., it can cause economic growth to stall, and hinder supply chains globally.

We compiled the following list of popular job roles in the manufacturing sector which were used in the research:

  • Application Engineer
  • CNC Operators
  • Control Systems Engineer
  • Distribution Manager
  • Electromechanical Technician
  • Foundry Process Operator
  • Maintenance Engineer
  • Manufacturing Engineer
  • Manufacturing Systems Engineer
  • Manufacturing Technician
  • Materials Technician
  • Mechanical Engineer
  • Process Operator
  • Production Line Operative
  • Production Manager
  • Production Technician
  • Quality Control Technician
  • Quality Inspector
  • Software Application Engineer
  • Warehouse Operative

While every role requires its own specific skill set, all share a need for efficiency, quality, adaptability, and problem-solving - each an in-demand quality to form a highly skilled workforce.

The top 10 states with the biggest shortage of manufacturing jobs

StateTotal Job SearchesTotal Jobs Available% of Jobs Likely to FillMFG Job Deficit
Wyoming2019010.53%-89.47
New Jersey14099514.07%-85.93%
Wisconsin4401,81124.30%-75.70%
Iowa23082427.91%-72.09%
Kentucky25083529.94%-70.06%
Ohio7602,52030.16%-69.84%
Illinois8502,78830.49%-69.51%
New Hampshire14044631.39%-68.61%
Kansas23072331.81%-68.19%
South Carolina3601,11632.26%-67.74%

Our research reveals it is Wyoming, the least populated state in the U.S., which has the biggest manufacturing jobs deficit, with only 20 searches for 190 available jobs - a deficit of 89.47%.

Recent data released by the federal Bureau of Labor Statistics shows that Wyoming has had the third highest manufacturing growth in the nation by percentage since January 2021, at 10.4%.

However, this growth will inevitably stagnate if lack of staff remains a hurdle.

On the other side of the nation, New Jersey landed in second place with an 85.93% deficit in manufacturing jobs, owing to a total of only 140 searches for 995 available jobs.

Historical data reveals small businesses comprise 92% of all manufacturing exporters in New Jersey, suggesting they may be the ones feeling the brunt of the labor shortage most within the state.

Businesses in Wisconsin, Iowa, and Kentucky are also expected to feel the impact of the manufacturing jobs shortage, rounding off the top 5 with a deficit of 75.70%, 72.09%, and 70.06%, respectively.

How can states in need address the labor shortage?

Young people need to be made aware in High School of the breadth of opportunities in manufacturing. The industry is not often typically covered in education, but exposing more students to the various career opportunities in the industry could reduce negative perceptions about factory work, and give them a foundation for making their mark in manufacturing.

Companies in Wyoming, New Jersey, and Wisconsin could even benefit from visiting schools to promote training courses, or exploring how to facilitate apprenticeship programs.

Full training and development programs also help to upskill existing employees, fill gaps in higher-skilled manufacturing jobs - such as engineering roles - and nurture the new generation of talent.

While the manufacturing sector does often have reduced ability to offer remote work opportunities, in states where bosses need to hire high-skilled workers, they should consider what they can do to offer more flexibility and increase the appeal of their careers.

Flexible and remote work offerings can play their part in mitigating the labor shortage, as manufacturing companies can attract higher-skilled candidates from other cities and states who may only need to travel on-site once a week, month, or quarter.

Fundamentally, manufacturing companies need to explore how technology and manufacturing software can contribute to overcoming some of the challenges brought about by the labor shortage.

Artificial intelligence (AI), in particular, can help companies to reduce their reliance on human labor. Instead of worrying about jobs being replaced by AI, AI and machine learning technologies can actually help manufacturing firms to keep the lights on, with robots and “co-bots” being trained to perform a wide variety of tasks that humans could normally do.

The top 10 states that are most oversubscribed for manufacturing jobs

StateTotal Job SearchesTotal Jobs Available% of Jobs Likely to FillMFG Job Deficit
Louisiana820541151.57%51.57%
Texas3,7603,460108.67%8.67%
New York1,6001,61099.38%-0.62%
Oregon39052474.43%-25.57%
Hawaii16023169.26%-30.74%
Idaho22032767.28%-32.72%
Colorado61090767.25%-32.75%
Montana14021066.67%-33.33%
California3,5905,43866.02%-33.98%
Florida1,2201,85465.80%-34.20%

Only two states, neighbors Louisiana and Texas, have more interest in jobs than available roles.

With 820 total job searches, yet only 541 available jobs, in Louisiana the demand for jobs is a staggering 51.57% higher than the opportunities on the market.

Manufacturing, a traditional industry within the state, accounts for roughly one-sixth of the gross domestic product (GDP), with emerging sectors including technology, life sciences, and aerospace.

Meanwhile, Texas - the national leader in petroleum and coal products manufacturing - has a demand for jobs 8.67% higher than what is available, a surplus which may change following news Elon Musk is eyeing up moving Tesla's state of incorporation to Texas.

New York is the state most equally matched with demand for jobs and obtainability, with 1600 job searches and 1610 available jobs - a 0.62% deficit.

The full manufacturing jobs deficit index, with all 50 states ranked from the highest jobs deficit to the least, can be found below.

Overall, on a national level, there’s a 50% deficit in demand for manufacturing jobs available in the US, highlighting the significant labor shortage in the USA.

The manufacturing jobs deficit index

-70% +

-60% to -69%

-50% to -59%

-40% to -49%

-30% to -40%

-20% to -30%

-0% to -10%

0.01% +

State
Total Job Searches
Total Jobs Available
% of Jobs Likely to Fill
MFG Job Deficit
State: Wyoming
Total Job Searches: 20
Total Jobs Available: 190
% of Jobs Likely to Fill: 10.53%
MFG Job Deficit: -89.47%
State: New Jersey
Total Job Searches: 140
Total Jobs Available: 995
% of Jobs Likely to Fill: 14.07%
MFG Job Deficit: -85.93%
State: Wisconsin
Total Job Searches: 440
Total Jobs Available: 1,811
% of Jobs Likely to Fill: 24.30%
MFG Job Deficit: -75.70%
State: Iowa
Total Job Searches: 230
Total Jobs Available: 824
% of Jobs Likely to Fill: 27.91%
MFG Job Deficit: -72.09%
State: Kentucky
Total Job Searches: 250
Total Jobs Available: 835
% of Jobs Likely to Fill: 29.94%
MFG Job Deficit: -70.06%
State: Ohio
Total Job Searches: 760
Total Jobs Available: 2,520
% of Jobs Likely to Fill: 30.16%
MFG Job Deficit: -69.84%
State: Illinois
Total Job Searches: 850
Total Jobs Available: 2,788
% of Jobs Likely to Fill: 30.49%
MFG Job Deficit: -69.51%
State: New Hampshire
Total Job Searches: 140
Total Jobs Available: 446
% of Jobs Likely to Fill: 31.39%
MFG Job Deficit: -68.61%
State: Kansas
Total Job Searches: 230
Total Jobs Available: 723
% of Jobs Likely to Fill: 31.81%
MFG Job Deficit: -68.19%
State: South Carolina
Total Job Searches: 360
Total Jobs Available: 1,116
% of Jobs Likely to Fill: 32.26%
MFG Job Deficit: -67.74%
State: Missouri
Total Job Searches: 350
Total Jobs Available: 1,075
% of Jobs Likely to Fill: 32.56%
MFG Job Deficit: -67.44%
State: Minnesota
Total Job Searches: 470
Total Jobs Available: 1,359
% of Jobs Likely to Fill: 34.58%
MFG Job Deficit: -65.42%
State: Connecticut
Total Job Searches: 350
Total Jobs Available: 1,003
% of Jobs Likely to Fill: 34.90%
MFG Job Deficit: -65.10%
State: Massachusetts
Total Job Searches: 630
Total Jobs Available: 1,751
% of Jobs Likely to Fill: 35.98%
MFG Job Deficit: -64.02%
State: Alabama
Total Job Searches: 360
Total Jobs Available: 967
% of Jobs Likely to Fill: 37.23%
MFG Job Deficit: -62.77%
State: Pennsylvania
Total Job Searches: 790
Total Jobs Available: 2,105
% of Jobs Likely to Fill: 37.53%
MFG Job Deficit: -62.47%
State: Maryland
Total Job Searches: 430
Total Jobs Available: 1,124
% of Jobs Likely to Fill: 38.26%
MFG Job Deficit: -61.74%
State: Maine
Total Job Searches: 170
Total Jobs Available: 437
% of Jobs Likely to Fill: 38.90%
MFG Job Deficit: -61.10%
State: North Carolina
Total Job Searches: 620
Total Jobs Available: 1,566
% of Jobs Likely to Fill: 39.59%
MFG Job Deficit: -60.41%
State: Michigan
Total Job Searches: 830
Total Jobs Available: 2,072
% of Jobs Likely to Fill: 40.06%
MFG Job Deficit: -59.94%
State: Nebraska
Total Job Searches: 220
Total Jobs Available: 505
% of Jobs Likely to Fill: 43.56%
MFG Job Deficit: -56.44%
State: Georgia
Total Job Searches: 730
Total Jobs Available: 1,632
% of Jobs Likely to Fill: 44.73%
MFG Job Deficit: -55.27%
State: North Dakota
Total Job Searches: 140
Total Jobs Available: 305
% of Jobs Likely to Fill: 45.90%
MFG Job Deficit: -54.10%
State: New Mexico
Total Job Searches: 140
Total Jobs Available: 304
% of Jobs Likely to Fill: 46.05%
MFG Job Deficit: -53.95%
State: Oklahoma
Total Job Searches: 240
Total Jobs Available: 520
% of Jobs Likely to Fill: 46.15%
MFG Job Deficit: -53.85%
State: Vermont
Total Job Searches: 130
Total Jobs Available: 280
% of Jobs Likely to Fill: 46.43%
MFG Job Deficit: -53.57%
State: Arkansas
Total Job Searches: 240
Total Jobs Available: 516
% of Jobs Likely to Fill: 46.51%
MFG Job Deficit: -53.49%
State: Tennessee
Total Job Searches: 530
Total Jobs Available: 1,119
% of Jobs Likely to Fill: 47.36%
MFG Job Deficit: -52.64%
State: South Dakota
Total Job Searches: 140
Total Jobs Available: 290
% of Jobs Likely to Fill: 48.28%
MFG Job Deficit: -51.72%
State: Indiana
Total Job Searches: 430
Total Jobs Available: 849
% of Jobs Likely to Fill: 50.65%
MFG Job Deficit: -49.35%
State: Delaware
Total Job Searches: 170
Total Jobs Available: 315
% of Jobs Likely to Fill: 53.97%
MFG Job Deficit: -46.03%
State: Arizona
Total Job Searches: 570
Total Jobs Available: 1,044
% of Jobs Likely to Fill: 54.60%
MFG Job Deficit: -45.40%
State: Utah
Total Job Searches: 340
Total Jobs Available: 617
% of Jobs Likely to Fill: 55.11%
MFG Job Deficit: -44.89%
State: Mississippi
Total Job Searches: 260
Total Jobs Available: 471
% of Jobs Likely to Fill: 55.20%
MFG Job Deficit: -44.80%
State: Alaska
Total Job Searches: 120
Total Jobs Available: 217
% of Jobs Likely to Fill: 55.30%
MFG Job Deficit: -44.70%
State: Rhode Island
Total Job Searches: 170
Total Jobs Available: 307
% of Jobs Likely to Fill: 55.37%
MFG Job Deficit: -44.63%
State: Nevada
Total Job Searches: 270
Total Jobs Available: 479
% of Jobs Likely to Fill: 56.37%
MFG Job Deficit: -43.63%
State: Virginia
Total Job Searches: 780
Total Jobs Available: 1,247
% of Jobs Likely to Fill: 62.55%
MFG Job Deficit: -37.45%
State: West Virginia
Total Job Searches: 150
Total Jobs Available: 237
% of Jobs Likely to Fill: 63.29%
MFG Job Deficit: -36.71%
State: Washington
Total Job Searches: 730
Total Jobs Available: 1,140
% of Jobs Likely to Fill: 64.04%
MFG Job Deficit: -35.96%
State: Florida
Total Job Searches: 1,220
Total Jobs Available: 1,854
% of Jobs Likely to Fill: 65.80%
MFG Job Deficit: -34.20%
State: California
Total Job Searches: 3,590
Total Jobs Available: 5,438
% of Jobs Likely to Fill: 66.02%
MFG Job Deficit: -33.98%
State: Montana
Total Job Searches: 140
Total Jobs Available: 210
% of Jobs Likely to Fill: 66.67%
MFG Job Deficit: -33.33%
State: Colorado
Total Job Searches: 610
Total Jobs Available: 907
% of Jobs Likely to Fill: 67.25%
MFG Job Deficit: -32.75%
State: Idaho
Total Job Searches: 220
Total Jobs Available: 327
% of Jobs Likely to Fill: 67.28%
MFG Job Deficit: -32.72%
State: Hawaii
Total Job Searches: 160
Total Jobs Available: 231
% of Jobs Likely to Fill: 69.26%
MFG Job Deficit: -30.74%
State: Oregon
Total Job Searches: 390
Total Jobs Available: 524
% of Jobs Likely to Fill: 74.43%
MFG Job Deficit: -25.57%
State: New York
Total Job Searches: 1,600
Total Jobs Available: 1,610
% of Jobs Likely to Fill: 99.38%
MFG Job Deficit: -0.62%
State: Texas
Total Job Searches: 3,760
Total Jobs Available: 3,460
% of Jobs Likely to Fill: 108.67%
MFG Job Deficit: 8.67%
State: Louisiana
Total Job Searches: 820
Total Jobs Available: 541
% of Jobs Likely to Fill: 151.57%
MFG Job Deficit: 51.57%

How can manufacturing software help tackle the labor crisis?

The industry is exploring how to readdress the gap in labor shortages, with new initiatives to upskill manufacturing workers including federal funds in the 2022 CHIPS and Science Act specifically for workforce development.

Businesses can also address their labor shortages by optimizing resource allocation and improving overall productivity with ERP manufacturing software.

ERP software can help manufacturers tackle labor shortage challenges by providing them with real-time data from their organization, to help them to plan, forecast, and leverage their data better to allocate resources.

It also helps you to consolidate your software solutions, simplify your operations, and make production management more efficient, while also helping to ensure that compliance standards are being met.

5 ways that ERP manufacturing software can help the labor shortage:

  • Saving time - ERP opens the door to several ways to bring life to your shop floor and can help to fill labor gaps by automating manual, repetitive tasks to ensure that quality standards are met and maintained throughout the manufacturing process. Examples of these tasks include data entry, inventory management, and compliance tracking,
  • Make informed decisions - With everything all in one place, ERP manufacturing software can allow companies to make educated decisions to improve resource planning to save time, by identifying inefficiencies and improving overall productivity.
  • Improving remote work capabilities - Some businesses may benefit from being able to tap into a bigger talent pool and hire people in other states and cities. ERP systems can help by offering remote access so staff can access information from anywhere, at any time.
  • Training and skills development - ERP systems can help companies to track the training requirements, certifications, and skills-level of employees. This can help identify skills gaps that can be closed through training programs and upskilling.
  • Remote work collaboration - ERP systems can facilitate collaboration among teams working across America and globally by providing centralized access to documents. Cutting this need for administrative and operational work can make a big impact on a business.

If you’re interested in learning more about manufacturing ERP software to see how it can help streamline your business, explore our software offering here: https://www.ecisolutions.com/industries/manufacturing/