Enable Process Control for your Manufacturing Business
Gain better visibility & process control by incorporating checkpoints throughout your entire manufacturing process. Ensure consistent adherence to specifications.
What is Hyper-Tight Process Control™?
Hyper-Tight Process Control™ is a unique component of the Deacom ERP solution that reduces the cost of being wrong. With real-time visibility and control of lot data, Deacom users can implement scalable and repeatable processes which include quality checkpoints that cannot be bypassed. By ensuring that specifications and compliance standards are met consistently, businesses can avoid the negative implications that can result from legal claims, recalls, low customer satisfaction, removal from preferred supplier lists, and much more.
Reduce the “Cost of Being Wrong”
Avoiding mistakes and ensuring product quality are essential in today's highly competitive marketplace. One misstep can lead to a loss of customer satisfaction and decreased loyalty. By implementing Hyper-Tight Process Control™ within your ERP system, you can maintain consistent quality throughout your production process, even at scale. Download our whitepaper now to learn how to safeguard your business from the costly consequences of being wrong.
Hyper-Tight Process Control™ – Control Elements
Formulation
Describe how an item is made, what goes into it, what the physical properties are, and what quality control requirements must be fulfilled.
MRP / Scheduling
MRP is an essential component of supply chain management and gives you the ability to calculate what needs to be bought or produced to have the materials on hand in the proper time to go through the manufacturing process.
Purchase Order Receipt
Driven by the MRP process, when a purchase order arrives, the first process checkpoint is active for the individual items that are in receiving.
Quality Control
Enforce quality control holds where the quality specifications are checked.
Production
Materials issues to production are approved by the previous quality control checkpoint and transactions typically done with the warehouse management system scanners.
Job Finishing
When production has finished, another process checkpoint initiated by Hyper-Tight Process Control™ checks that the finished quantity has consumed adequate raw or intermediate materials or products.
Shipping
By implementing modern barcode scanning practices, you can enhance the fulfillment process by preventing the shipment of lots that are on QC hold to customers.
Document Generation
Generating required documents, such as a bill of lading, COA documents, or packing lists, are all dependent on the previous process checkpoints as part of the Hyper-Tight Process Control™ functionality within the ERP system.
How does Deacom’s Hyper-Tight Process Control™ benefit manufacturers?
Deacom's Hyper-Tight Process Control™ offers several benefits to manufacturers by:
- Reducing the cost of being wrong by minimizing the negative implications of legal claims, recalls, low customer satisfaction, and damage to brand reputation
- Enabling manufacturers to create scalable and repeatable business processes, ensuring consistency and quality across all operations
- Identifying issues within supply chain management, production processes, and order-to-cash processes early on, allowing for timely corrections and avoiding costly mistakes
- Enhancing a manufacturer's ability to protect your brand, scale your business, maintain a competitive edge, and eliminate cost overruns caused by quality issues detected too late in production
“The reduction of errors has been significant to our business. We almost never miss-ship product because Deacom makes it virtually impossible to do so.”
“The Deacom ERP model is very fluid and scalable, allowing us to establish and replicate processes regardless of the employee location.”